Product Description
Product Description
Product Parameters
| Parameters | Unit | Level | Reduction Ratio | Flange Size Specification | ||||||||
| 042 | 060 | 090 | 115 | 142 | 180 | 220 | 280 | 330 | ||||
| Rated Output Torque T2n | N.m | 1 | 3 | 20 | 55 | 130 | 208 | 342 | 750 | 1140 | 1500 | 3000 |
| 4 | 19 | 50 | 140 | 290 | 542 | 1050 | 1700 | 5800 | 10190 | |||
| 5 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 6 | 20 | 55 | 140 | 300 | 550 | 1100 | 1800 | 3500 | 6500 | |||
| 7 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 3220 | 5000 | |||
| 8 | 17 | 45 | 120 | 260 | 500 | 1000 | 1600 | 2595 | 4080 | |||
| 10 | 14 | 40 | 100 | 230 | 450 | 900 | 1500 | 1820 | 3500 | |||
| 2 | 12 | 20 | 55 | 130 | 208 | 342 | 1050 | 1700 | 5800 | 10190 | ||
| 15 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 20 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
| 25 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 28 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 5800 | 10190 | |||
| 30 | 20 | 55 | 130 | 230 | 450 | 900 | 1500 | 1500 | 3500 | |||
| 35 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 40 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
| 50 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 70 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 3220 | 5000 | |||
| 100 | 14 | 40 | 100 | 230 | 450 | 900 | 1500 | 1820 | 3500 | |||
| 3 | 120 | 20 | 55 | 140 | 290 | 542 | 1050 | 1700 | 5800 | 10190 | ||
| 150 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 200 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
| 250 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 280 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 5800 | 10190 | |||
| 350 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 400 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 5800 | 10190 | |||
| 500 | 22 | 60 | 160 | 330 | 650 | 1200 | 2000 | 4400 | 7180 | |||
| 700 | 19 | 50 | 140 | 300 | 550 | 1100 | 1800 | 3220 | 5000 | |||
| 1000 | 14 | 40 | 100 | 230 | 450 | 900 | 1500 | 1820 | 3500 | |||
| Maximum Output Torque T2b | N.m | 1,2,3 | 3~1000 | 3Times of Rated Output Torque | 2Times of Rated Output Torque | |||||||
| Rated Input Speed N1n | rpm | 1,2,3 | 3~1000 | 5000 | 5000 | 3000 | 3000 | 3000 | 3000 | 2000 | 1500 | 1500 |
| Maximum Input Speed N1b | rpm | 1,2,3 | 3~1000 | 10000 | 10000 | 6000 | 6000 | 6000 | 6000 | 4000 | 3000 | 3000 |
| Ultra Precision Backlash PS | arcmin | 1 | 3~10 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ||
| arcmin | 2 | 12~100 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | |||
| arcmin | 3 | 120~1000 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |||
| High Precision Backlash P0 | arcmin | 1 | 3~10 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ≤2 | ||
| arcmin | 2 | 12~100 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |||
| arcmin | 3 | 120~1000 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |||
| Precision Backlash P1 | arcmin | 1 | 3~10 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤15 | ≤15 |
| arcmin | 2 | 12~100 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤18 | ≤18 | |
| arcmin | 3 | 12~1000 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤9 | ≤22 | ≤22 | |
| Standard Backlash P2 | arcmin | 1 | 3~10 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| arcmin | 2 | 12~100 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | |||
| arcmin | 3 | 120~1000 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | ≤11 | |||
| Torsional Rigidity | Nm/arcmin | 1,2,3 | 3~1000 | 3 | 4.5 | 14 | 25 | 50 | 145 | 225 | 213.3 | 339 |
| Allowable Radial Force F2rb2 | N | 1,2,3 | 3~1000 | 780 | 1550 | 3250 | 6700 | 9400 | 14500 | 30000 | 15000 | 17000 |
| Allowable Axial Force F2ab2 | N | 1,2,3 | 3~1000 | 390 | 770 | 1630 | 3350 | 4700 | 7250 | 14000 | 12000 | 15000 |
| Moment of Inertia J1 | kg.cm2 | 1 | 3~10 | 0.05 | 0.2 | 1.2 | 2 | 7.2 | 25 | 65 | 39.9 | 73.4 |
| kg.cm2 | 2 | 12~100 | 0.03 | 0.08 | 0.18 | 0.7 | 1.7 | 7.9 | 14 | 18.8 | 23.8 | |
| kg.cm2 | 3 | 120~1000 | 0.03 | 0.03 | 0.01 | 0.04 | 0.09 | 0.21 | 0.82 | 13.54 | 18.8 | |
| Service Life | hr | 1,2,3 | 3~1000 | 20000 | ||||||||
| Efficiency η | % | 1 | 3~10 | 97% | ||||||||
| 2 | 12~100 | 94% | ||||||||||
| 3 | 120~1000 | 91% | ||||||||||
| Noise Level | dB | 1,2,3 | 3~1000 | ≤56 | ≤58 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | ≤73 | ≤75 |
| Operating Temperature | ºC | 1,2,3 | 3~1000 | -10~+90 | ||||||||
| Protection Class | IP | 1,2,3 | 3~1000 | IP65 | ||||||||
| Weights | kg | 1 | 3~10 | 0.6 | 1.3 | 3.9 | 8.7 | 16 | 31 | 48 | 110 | 160 |
| 2 | 12~100 | 0.8 | 1.8 | 4.6 | 10 | 20 | 39 | 62 | 135 | 180 | ||
| 3 | 120~1000 | 1.2 | 2.3 | 5.3 | 11 | 22 | 44 | 68 | 145 | 192 | ||
FAQ
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
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| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
Enhancing Wind Turbine System Performance with Planetary Gearboxes
Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:
1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.
2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.
3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.
4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.
5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.
6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.
7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.
8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.
Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.
Design Principles and Functions of Planetary Gearboxes
Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:
- Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
- Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
- Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
- Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
- Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
- Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
- Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
- Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
- Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.
Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.
editor by CX 2024-03-28